1Symptom
The settleometer shows fast settling and a low SVI (often below 80 mL/g), but the supernatant above the blanket is hazy with tiny pinpoint particles. Effluent TSS creeps up even though blankets are low.
2Check first
- Look at the supernatant in the settleometer against a dark background. Count or describe the pin particles.
- Check SRT and F/M. Pin floc is classic for long SRT (old sludge) and very low F/M.
- Look under the microscope for small, round, compact floc with few or no filaments, and for many rotifers, nematodes or testate amoebae.
- Check for excess turbulence: high aeration in the last zone, hydraulic jumps, drop structures or pumps shearing floc before the clarifier.
3Possible causes
- SRT too long for the current load, often after flows or loads drop seasonally.
- Absence of filaments: a healthy floc needs a few short filaments as a backbone.
- Floc shear from over-aeration, high mixing energy or high velocity in mixed liquor channels.
- Toxic or inhibitory load that breaks floc apart (see toxic upset).
- Anaerobic or very low DO conditions that weaken floc, less common.
4Next investigation
- Calculate SRT from actual wasting records for the last two to three SRTs, not from the target.
- Run a turbidity or effluent TSS profile from the aeration basin effluent through the clarifier to see where fines appear.
- Check airflow and DO in the final aeration zone; DO well above 3 mg/L there often means excess energy.
5Corrective actions
- Increase wasting gradually to shorten SRT (for example 10% more WAS per day) while protecting nitrification.
- Reduce air or mixing intensity in the final zone if DO allows.
- Add a small polymer or coagulant dose ahead of the clarifier only as a short term polishing step.
- Recheck in two to three SRTs: the floc population turns over slowly.
6When to call for help
- Effluent TSS is near the limit and SRT reduction would put nitrification at risk in cold water.
- Pin floc appears suddenly along with loss of protozoa, which may indicate toxicity.
Make one change at a time, record it, and follow your plant procedures and permit. If you suspect a toxic discharge, a safety hazard or a permit violation, notify your supervisor right away.