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ActivatedSludge.comPractical wastewater process control

Printable Formula Sheet

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Basics

Pounds per day
lb/d = flow (MGD) x conc (mg/L) x 8.34
Volume, rectangular
gal = L x W x D (ft) x 7.48
Volume, circular
gal = 0.785 x D² x depth (ft) x 7.48
Detention time
DT (hr) = volume (gal) x 24 / flow (gpd)
Percent removal
% = (in - out) / in x 100

Activated sludge

SRT (MCRT)
SRT (d) = lb MLSS in aeration / (lb/d WAS solids + lb/d effluent solids)
F/M
F/M = lb/d BOD to aeration / lb MLVSS under aeration
SVI
SVI (mL/g) = 30 min settled volume (mL/L) x 1,000 / MLSS (mg/L)
RAS from settleometer
RAS (MGD) = Q x SSV30 / (1,000 - SSV30), SSV30 in mL/L
RAS from mass balance
RAS (MGD) = Q x MLSS / (RAS SS - MLSS)
WAS for target SRT
WAS lb/d = inventory lb / target SRT - effluent solids lb/d
WAS flow
WAS (MGD) = WAS lb/d / (WAS SS mg/L x 8.34)
Organic loading
lb BOD/d/1,000 ft³ = lb/d BOD / (basin ft³ / 1,000)

Clarifiers

Surface overflow rate
SOR (gpd/ft²) = Q (gpd) / surface area (ft²)
Solids loading rate
SLR (lb/d/ft²) = (Q + RAS) (MGD) x MLSS x 8.34 / area (ft²)
Weir overflow rate
WOR (gpd/ft) = Q (gpd) / weir length (ft)
Blanket holding time
hr = blanket volume (gal) / RAS flow (gph)

Oxygen and alkalinity

Oxygen demand
AOR lb/d = 1.1 x lb BOD removed + 4.57 x lb N nitrified - 2.86 x lb N denitrified
Air required
scfm = SOR (lb O2/d) / (SOTE x 0.0173 lb O2/ft³ air x 1,440)
OUR
OUR (mg/L/hr) = DO drop (mg/L) / time (min) x 60
SOUR
SOUR (mg O2/g VSS/hr) = OUR / MLVSS (g/L), corrected x 1.05^(20 - T)
Alkalinity balance
Alk needed = 7.14 x NH3-N nitrified - 3.57 x NO3-N denitrified + 50 residual

Chemicals and pumps

Chemical feed
lb/d = dose (mg/L) x Q (MGD) x 8.34
Liquid feed rate
gpd = lb/d / (lb/gal of solution x % strength)
Chlorine demand
demand = dose - residual
Water horsepower
WHP = gpm x TDH (ft) x SG / 3,960
Brake and motor hp
BHP = WHP / pump eff, MHP = BHP / motor eff
Pressure to head
ft = psi x 2.31

Solids

Volatile solids reduction
VSR = (VSin - VSout) / (VSin - VSin x VSout), as fractions (Van Kleeck)
Solids capture
capture % = (feed lb - centrate lb) / feed lb x 100
Digester VA/ALK
ratio = volatile acids (mg/L) / alkalinity (mg/L), below 0.1 is healthy
Polymer dose
lb/dry ton = lb/d polymer / dry tons/d solids

8.34 lb/gal for water. US units. Metric versions are in each calculator. From ActivatedSludge.com, Wastewater Solutions, Inc., 503-701-2766.